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PNWDS - PNWDualSport

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 650L lite guard

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big jer

big jer


Posts : 539
Join date : 2009-08-13
Age : 56
Bike : XR650L , 990KTM

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PostSubject: 650L lite guard   650L lite guard Icon_minitime2/7/2010, 6:18 pm

on the long drive home from the ride yesterday, i was thinking about, well laughing about the big hole in oring 212 headlight. so i had an idea, when i sinch my msr fender pak down so it won't fall off, it tends to distort my front fender which makes it sag down, which allows the tire to rub on the fender tip. there is a fender stiffiner i've seen,but that's all it does, i'm a multifunction kind a fella, so i decided to make a bracket to hold the msr pak, and a combo headlight guard. starter with 1/4 alum. 5" wide 14"long , milled in a relief cut for the wire loom 650L lite guard Dscn0021
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big jer

big jer


Posts : 539
Join date : 2009-08-13
Age : 56
Bike : XR650L , 990KTM

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PostSubject: 650L lite guard   650L lite guard Icon_minitime2/7/2010, 6:22 pm

did a little forming to match the contour of the fender650L lite guard Dscn0022
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big jer

big jer


Posts : 539
Join date : 2009-08-13
Age : 56
Bike : XR650L , 990KTM

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PostSubject: 650L lite guard   650L lite guard Icon_minitime2/7/2010, 6:26 pm

milled in some slots to lighten, and so i can hook straps of fender pak.650L lite guard Dscn0023
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griz901

griz901


Posts : 931
Join date : 2009-02-20
Age : 59
Bike : Honda XR650R

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PostSubject: Re: 650L lite guard   650L lite guard Icon_minitime2/7/2010, 6:28 pm

650L lite guard 99711
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big jer

big jer


Posts : 539
Join date : 2009-08-13
Age : 56
Bike : XR650L , 990KTM

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PostSubject: 650L lite guard   650L lite guard Icon_minitime2/7/2010, 6:34 pm

then i drilled 2 3/8 holes through bracket, and bent some 3/8 alum. rod650L lite guard Dscn0024 and tig welded the headlight guard to bracket.
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big jer

big jer


Posts : 539
Join date : 2009-08-13
Age : 56
Bike : XR650L , 990KTM

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PostSubject: 650L lite guard   650L lite guard Icon_minitime2/7/2010, 6:38 pm

then i remounted fender, with bracket, an it looks like this650L lite guard Dscn0025
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big jer

big jer


Posts : 539
Join date : 2009-08-13
Age : 56
Bike : XR650L , 990KTM

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PostSubject: 650L lite guard   650L lite guard Icon_minitime2/7/2010, 6:44 pm

with the fender pak it looks like this. this is the pic i thougth i was posting in the previous post WOOPS! my bad.650L lite guard Dscn0026
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griz901

griz901


Posts : 931
Join date : 2009-02-20
Age : 59
Bike : Honda XR650R

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PostSubject: Re: 650L lite guard   650L lite guard Icon_minitime2/7/2010, 6:53 pm

Nice! I really need to develop some fabrication skills.
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big jer

big jer


Posts : 539
Join date : 2009-08-13
Age : 56
Bike : XR650L , 990KTM

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PostSubject: 650L lite guard   650L lite guard Icon_minitime2/7/2010, 7:01 pm

there's nothin to it griz, just a little imagination, some patience, and thousands of dollars in tools.LOL an always remember if ya can't fix it with a hammer it's an electrical problem!
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TheFlying"W"

TheFlying


Posts : 361
Join date : 2009-05-19
Bike : '03 WR450F, 2009 Vmax

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PostSubject: Re: 650L lite guard   650L lite guard Icon_minitime2/7/2010, 8:27 pm

Good job Jerry, that is a very clean job. I have a pretty well outfitted shop, but I am envious of your toys there.
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Inspector
Moderator
Inspector


Posts : 1654
Join date : 2009-01-23
Age : 53
Bike : Beta 400rr

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PostSubject: Re: 650L lite guard   650L lite guard Icon_minitime2/7/2010, 8:32 pm

big jer wrote:
there's nothin to it griz, just a little imagination, some patience, and thousands of dollars in tools.LOL an always remember if ya can't fix it with a hammer it's an electrical problem!

Hahaha, either that or a bigger hammer. That looks really good.thumb I need to check out mine now, lol.

*think i would like to see it bent a little more. the end looks to far away from the fender
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Hodakaguy
Admin
Hodakaguy


Posts : 1211
Join date : 2009-01-01
Bike : 13 KTM 500EXC - Orange Baby!

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PostSubject: Re: 650L lite guard   650L lite guard Icon_minitime2/8/2010, 4:03 am

Good job! You need any more room your shop....I could store those mills for you in my garage 650L lite guard 84165

650L lite guard 601153 650L lite guard 601153 650L lite guard 601153

Hodakaguy
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http://www.PacificNWDualsport.com
big jer

big jer


Posts : 539
Join date : 2009-08-13
Age : 56
Bike : XR650L , 990KTM

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PostSubject: 650L lite guard   650L lite guard Icon_minitime2/8/2010, 7:24 pm

[quote="Hodakaguy"]Good job! You need any more room your shop....I could store those mills for you in my garage 650L lite guard 84165

650L lite guard 601153 650L lite guard 601153 650L lite guard 601153

ya know it is a bit cramped, but i'll manage, i do appreciate the offer though. i do have alot of other stuff [junk] you could store LOL 650L lite guard 391375
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big jer

big jer


Posts : 539
Join date : 2009-08-13
Age : 56
Bike : XR650L , 990KTM

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PostSubject: 650L lite guard   650L lite guard Icon_minitime3/1/2010, 7:56 pm

yesterday was the first time i got to test my light guard/fender pak rack. an it worker perfect, 650L lite guard 5543 no more fender rubbing tire an no more goin back to look for the fender pak after it fell off. i completely lost one on the haul road coming back from prudoe, just luckily i didn't need my spare tubes! an luckily it didn't get cought up in the front wheel an wreck me either! so i guess this home grown brain storm was a sucess. i guess the sun shines on a dogs ass every now an then650L lite guard 601673
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griz901

griz901


Posts : 931
Join date : 2009-02-20
Age : 59
Bike : Honda XR650R

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PostSubject: Re: 650L lite guard   650L lite guard Icon_minitime3/1/2010, 9:07 pm

big jer wrote:
there's nothin to it griz, just a little imagination, some patience, and thousands of dollars in tools.LOL an always remember if ya can't fix it with a hammer it's an electrical problem!

So today's escapades were electrical??? 650L lite guard 423485 I should have known... LOL

I skipped the thousands of dollars in tools and used a ball peen hammer, a broken hack saw blade, a big vice and some no longer sharp drill bits.. he he
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PostSubject: Re: 650L lite guard   650L lite guard Icon_minitime

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